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CONTEXT

I am interested in controlling humidity and must replace an aging heatpump in a small storage facility in humid Florida. Humidity control is not for the comfort of people: cooling (humidity control) prevents humidity from damaging stored good. The facility is closed at dusk and the humidity is squeezed out of the air by having the computer drop the temperature until target measured humidity is measured. People randomly open the doors during the day, which lets some humidity in and the cooling target is set to 84 degrees to compensate for this.

As I understand it, optimal humidity remove involves running the AC continuously and not cycling it on / off (which is what would happen with very high BTU heatpump). Not really sure why this is true. I would like to be able to run the HVAC compressor continuously and avoid cycling it on /off during the day, which I believe would imply an inverter device.

While I can measure the volume of the area to be cooled, there are no windows and there are two doors per hallway. Each of the 3 hallways has 3-5 ton heatpump that is in all likelyness overkill / sub-optimal. I am leaning toward a variable compressor heatpump with a "cassette" by each doorway.

QUESTION

Is there a procedure (measurement driven experiment) that I can perform to assess if 1,2,3 ton split unit inverter heatpump is the optimal choice?

It would be bad if a 2 ton unit was installed when a 3 ton is what is needed. Vice versa would also be true, however, maybe this would not be so bad because an inverter can dial back the compressor?

I would be very interested in the theory / practical behind the procedure. Ideally, I would be able to perform some calculation estimate to correct "just enough" cooling capacity, so as to optimize efficiency and the machine lifespan: for example if the daytime cooling requirement is a 20K-30K BTUs, then I could select a three ton (36K BTU) inverter heat pump.

UPDATE:

I have a BTU requirement spreadsheet model: it quantifies & sums the BTU drivers. The primary driver is the volume to be cooled. Other drivers include losses due to windows / doors and heat sources such as people / appliances. Any suggestions are always appreciated.

Is this the best one can do to select BTU capability or is there a better method? tool?

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2 Answers 2

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The idea here is that sizing a unit too large can cool the room before it removes all the moisture.

In a well-made house or building, practically, this doesn't matter a whole lot. No one will notice their humidity is high when it is 85 outside versus 95 (I'm using Freedom units since you said Florida). But at the fringes it might be noticeable (during a party with lots of people in spring maybe, or cooking a lot).

Now, this isn't really humidity control. It's just removing moisture from the air. Put simply, expect your output air (let's say 55 degrees) to be at fully saturated moisture content, 100% relative humidity ("RH"). This is because you can't remove more moisture than you cooled the air to, and it will pass over wet coils. 55 degrees at 100% RH turns into 75 degrees at 50% RH, about where people are comfortable. You can see this on a psychrometric chart or calculator.

There are simpler load calcs (Manual J) or the real-deal calcs using the ASHRAE Fundamentals handbook. I doubt anyone uses full ASHRAE for 6 total tons these days, Manual J seems good enough, though it's intended for homes. These will ensure your building is cool enough on the design day, meaning about as hot as it gets where you are. If you put in units that large, normal usage in the American South proves that humidity control will be fine. Note that commercial usage normally includes requirements for positive pressurization and some amount of outside air that is seldom done in home use, though if you're rich you might have that in your house.

The best humidity coutrol is via variable-speed units that run continuously by slowing down the fan and compressor. This is also more efficient because affinity laws tell us that the compressor power is a function of its speed cubed, while refrigeration is a function of its speed. It also ensures we are always moving enough air to get good de-humidification.

Note that this is just humidity (latent heat in the trade) removal, it isn't really control, per se, as we said earlier. That would require systems not normally seen for cooling outside of industrial rooms with very specific conditions, like high tech fab or testing rooms. What you might normally see is a humidifier to add some level of moisture in the winter or in desert environments. Humidifiers ar enice in the winter, but they are a maintenance nightmare in my experience, though I admit my experience is now a bit dated.

So, do the load calcs and figure out how many tons you need. Then see if you can afford the fancy inverter-based units that save you money in the off-season and keep air flowing all the time.

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  • $\begingroup$ Thank you for replying. I added to the post the spreadsheet model for the community. Is spreadsheet methodology the same suggested calculations? If not what is the different engineering thought process (maybe it is not thermodynamics)? $\endgroup$ Commented 14 hours ago
  • $\begingroup$ @gatorback I have no idea where that tool came from. Manual J is widely available. All will theoretically use heat transfer concepts to determine the load. I would probably put the google doc below Manual J in terms of rigor. Recognize there are engineers who do solely this for a living, it isn't easily simplified into 10 entries on a spreadsheet. Numerous commercial software packages put the ASHRAE standards into a packaged form. $\endgroup$ Commented 13 hours ago
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Continuous AC operation improves humidity removal efficiency. Fixed-capacity units short-cycle, leaving moisture behind. Inverter heat pumps run continuously at variable speed. Measure your facility’s temperature and humidity over several days. Log door openings to see humidity spikes. Calculate peak sensible and latent loads using your BTU spreadsheet. Select inverter units slightly above calculated peak load. Multiple smaller cassettes improve airflow and control near doors. Validate by running units and logging RH and temperature. Adjust size if targets aren’t met. Focus on latent load first; temperature follows. Avoid oversized fixed-capacity units—they cycle too much.

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